Pig Head Deboner

JBT Marel Pig Head Deboner streamlines the processing of whole pig heads. By combining automated preparation with clearly defined manual tasks, they make this demanding process more efficient, consistent and less dependent on skilled butchers.
The modular lines process heads from standard slaughter pigs in the 60–110 kg weight range. Different configurations allow processors to match capacity, layout and staffing to their specific operation.

Capture more value from every pig head

Processing pig heads in-house allows you to recover valuable products instead of selling or exporting whole heads. This creates additional revenue and gives your operation greater flexibility when market demand or export conditions change.

Flexible capacity for every operation

The modular design supports a consistent process flow and efficient use of space and labor:

• RB0313: 250, 450 or 600 heads per hour
• KM0102: 800, 1,000, or 1,200 heads per hour

Each operator performs a clearly defined task. Consistent product positioning and preparation support higher throughput, improved yield and repeatable product quality.

Automate demanding process steps

Key preparation and deboning steps are automated, including skin pre-cutting, splitting and removing the nose, opening the lower jaw, pulling the mask and splitting the lower jaw.
Automating these demanding operations reduces heavy manual work and dependence on experienced butchers. New operators can be trained for individual workstations, supported by process training from JBT Marel specialists.

Improve ergonomics and hygiene

Each head is securely positioned to give operators easy access to the parts being harvested. This reduces heavy pulling, awkward handling and operator fatigue.
Heads are secured through the nostrils at fixed intervals without touching a shared surface. This helps limit product-to-product cross-contamination and exposure to contamination from the nasal cavity.

Your trusted service partner throughout the equipment lifecycle - maximizing uptime, optimizing performance, controlling costs and delivering lasting peace of mind. The benefit of well-maintained equipment directly impacts your bottom-line. It prevents unexpected breakdowns, enables peak performance and quality output. It also extends the life of your equipment, protecting both your investment and your team with a more reliable and safe working environment.

Whatever your processing needs - from the products you run to the scale you operate in - our broad service capabilities, proactive service agreements, expert know-how and extensive coverage mean you’ve got the support you need – where and when you need it.