SensorX Optima

Industry-leading bone and hard contaminant inspection system

  • 99% detection of bone and hard contaminants as small as 2 mm
  • False positive rate below 3%, even at full production speed
  • Up to 20% higher throughput with Xpress
  • Processing 144 products per minute, on one or two lanes
  • Compact footprint
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Sensorx Optima Angled

Information

A compact, higher-capacity inspection system

SensorX Optima delivers the industry's most reliable X-ray inspection, helping poultry processors optimize bone and foreign material detection, all in a conveniently compact, high-efficiency footprint.

SensorX Optima is a compact in-line X-ray system that automatically detects bones and foreign material in poultry processing. It builds on the proven SensorX 301/302 platform with a smarter, more compact design. 

With optional Xpress capability delivering up to 20% higher throughput, it maintains the market-leading accuracy SensorX is known for. SensorX Optima can run 144 pieces per minute per lane while maintaining the ultimate detection accuracy. 

SensorX Optima combines a compact design and proven detection performance with the industry's lowest false positive rate at high speeds, setting a standard the competition cannot match.

Specifications

  • Additional shielding eliminates potential pinch points around moving machine components.
  • More hygienic belt through the static scraper which continuously scoops residual meat from the belt.
  • Synchronous motors and inverters provide improved scanning performance, product tracking, and weighing accuracy of products.
  • Reduced energy consumption, warm-up time and filter clogging due to the dynamic cooling fan which only starts when needed.
  • Enhanced product tracking
  • Updated controls
  • Updated safety components
  • Improved serviceability

Software

AXIN Solutions

AXIN Solutions connect your machine, your process, and your business data so you can see what's happening and act on it, making faster, data-driven decisions that boost control and profits and keep your operation running at its best.

AXIN Machine Solutions

Provides insight into the technical health and performance of your equipment and enables Connected Service to optimize machine health.

AXIN Process Solutions

An integral part of SensorX Poultry, capturing processing data to monitor KPIs, enhance operational efficiency, and increase traceability.

JBT Marel Software experts work with you, from concept through installation and on-going support, ensuring you maximize your software investment and position your business for future success in food processing.

Accessories

Xpress for SensorX

Xpress enables SensorX to run at 20% higher inspection capacity without compromising bone detection accuracy. 

  • Belt speed increases from 30 m/min to 36 m/min (98 ft/min to 118 ft/min)
  • Improved product spacing and fewer collateral rejects
  • Smoother rework table operation
  • Better alignment with today's high-capacity deboning lines
  • Keeps pace with deboning lines running at 100+ birds per minute
  • Extra belt space keeps product singulated, making it simple for operators to reintroduce buffered product without disrupting infeed quality

Infeed Monitoring

Infeed Monitoring provides real-time monitoring of the infeed into a SensorX. The package includes monitoring software on the SensorX and light fixtures at the rework stations that signal infeed quality to operators and line managers.

  • Instant feedback on the positioning quality of incoming product flow
  • Measures spacing, pieces within the scan area, centralization on lanes, orientation of single breast fillets, and overlapping pieces
  • A configurable quality category is assigned per lane based on the overall score
  • Upstream lights indicate infeed quality to operators placing pieces onto the line

Improved infeed quality reduces collateral rejects, delivering:

  • Eliminated unproductive labor use
  • Preserved yield and increased throughput
  • Visibility for line managers into operator performance
  • Improved downstream processes

Service

Partnering for lifetime performance

In today’s competitive food processing industry, every minute of downtime impacts your bottom line. Well-maintained equipment performs better, lasts longer, and keeps your operation safe and efficient. JBT Marel helps you protect your investment and empower your team with a complete portfolio of services tailored to your needs.

With a ProCare service agreement on your SensorX Optima, our goal is to ensure your production runs smoothly, reliably and profitably, and that you've got the support you need, when you need it.

Why choose JBT Marel Service?

  • Full-service expertise 
    We combine over a century of experience with cutting-edge technology. 
  • Tailored to you 
    Every plan is tailored to your equipment, production schedule and business goals. 
  • Proactive approach
    Preventive maintenance and predictive insights minimize downtime and cost surprises. 
  • Global network, local support
    With highly skilled service technicians worldwide, we’re always nearby when you need us. 
  • Sustainable operations
    Optimize performance, reduce waste, extend equipment life and conserve resources.

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